Precision Milling, Zero Errors: The Modular Router Jig for Invisible Neo Hinges
Achieve sub-millimeter mortise accuracy in minutes with a single universal clamping frame and interchangeable template inserts for Arlu Invisible Neo S5, M6, and L7 hinges.
Eliminate Job-Site Chiseling and Trial-and-Error
Fitting concealed hinges into high-end architectural doors requires absolute accuracy. Hand-chiseling or relying on flimsy, single-use jigs often leads to uneven depths, damaged door veneers, and misaligned hinge pockets that ruin shadow lines.
Enter the ARLU® Neo Universal Hinge Routing System.
Engineered specifically for trade professionals, joiners, and commercial door fitters, this modular routing solution replaces bulky, single-size jigs with one universal base clamping frame. Paired with precision-machined template inserts, it enables clean, step-down router passes for both the deep mortise body and the shallow faceplate recess in a single setup.
How to Configure Your Routing System
- Universal Base Frame (Milling Template Set): The foundational clamping frame with integrated stop-blocks that mounts directly to left- or right-hand doors and door jambs.
- Interchangeable Insert Plates: Select the specific template inserts matching your hinge requirements (Neo S5, Neo M6, or Neo L7). Combine multiple insert sizes to handle any door specification on site.
Core Features & Benefits
Durable Site-Ready Construction: Manufactured from anodised aluminum and high-strength composite materials built to withstand heavy daily site use.
Step-Down Routing Accuracy: Simultaneously guides your plunge router for both the deep hinge mortise body cutout and the shallow flush faceplate recess without resetting your frame.
Universal Left & Right Compatibility: Secures firmly to both door edges and door jamb frames across left-handed or right-handed door configurations.
Repeatable Stop-Block Spacing: Integrated stop-blocks allow you to set reference points once for identical, repeatable hinge heights across an entire project floor.
Modular Insert Design: Interchangeable anodized aluminum template inserts let you switch between Neo S5, M6, and L7 sizes instantly without purchasing separate jig frames.
Veneer & Finish Protection: Rigid clamping mechanics prevent router drift, chatter, and veneer tear-out for clean, burr-free pocket edges.
| Milling Template | 70000047 |
| Template NEO S5 | 70000215 |
| Template NEO M6 | 70000214 |
| Template NEO L7 | 70000213 |
Template Insert Selection Guide
Choose the insert templates required for your door hardware specification:
- Neo S5 Insert: Designed for routing pockets for the compact Neo S5 hinge (minimum door thickness 33mm).
- Neo M6 Insert: Fits the standard residential and commercial Neo M6 hinge (minimum door thickness 36mm).
- Neo L7 Insert: Sized for heavy-duty, large-format Neo L7 hinges (minimum door thickness 40mm).
Upgrade Your Site Tooling Today
Transform complex hand-chiseling into fast, sub-millimeter router passes with the ARLU® Neo Universal Hinge Routing System.
